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Field dry density by sand replacement to IS 2720 Part 28 — degree of compaction for embankments, sub-base and gravelly or coarse-grained soil layers
The sand replacement method determines the in-situ (field) dry density of compacted soil. A hole is excavated at site, its volume is measured by filling it with calibrated sand of known density, and the field density is computed from the mass of excavated soil. It follows IS 2720 (Part 28) and is used to check field compaction. NKMPV performs field density testing as a NABL-accredited laboratory.
The sand replacement method determines the in-situ dry density of compacted soil by excavating a test hole and measuring its volume using calibrated clean dry sand. It is the preferred field density test for gravelly, coarse-grained, and mixed soils where the core cutter cannot be used.
The following parameters are determined during the sand replacement density test. The degree of compaction requirement varies by layer type — MoRTH, IRC, and state PWD specifications define the acceptance criteria for each project.
| Parameter | Value / Range | Unit | Standard |
|---|---|---|---|
| Bulk Density (Field) | 1.70-2.40 | g/cc | IS 2720 Part 28 Cl. 5 |
| Field Dry Density | 1.50-2.20 | g/cc | IS 2720 Part 28 Cl. 5 |
| In-Situ Moisture Content | Recorded | % | IS 2720 Part 2 |
| Degree of Compaction (Embankment) | ≥ 95-97% of MDD | % | MoRTH 5th Rev. Cl. 305.2 |
| Degree of Compaction (Sub-base) | ≥ 97-100% of MDD | % | MoRTH 5th Rev. Cl. 401 |
| Bulk Density of Calibrating Sand | 1.40-1.60 (typical) | g/cc | IS 2720 Part 28 Cl. 4.2 |
| Maximum Dry Density (Reference) | From Proctor Test | g/cc | IS 2720 Part 7 / Part 8 |
Methods of Test for Soils — Determination of Dry Density of Soils In-Place by the Sand Replacement Method
Methods of Test for Soils — Determination of Water Content
Methods of Test for Soils — Determination of Water Content-Dry Density Relation Using Light Compaction
Methods of Test for Soils — Determination of Water Content-Dry Density Relation Using Heavy Compaction
Specifications for Road and Bridge Works — Section 300 (Earthwork) & Section 400 (Sub-base & Base Courses)
Standard IS cylinder with conical funnel and shutter
3-litre capacity (for small holes) and 16.5-litre capacity (for large holes per IS 2720 Part 28)
CalibratedStandard IS cylindrical container
100 mm internal dia x 150 mm depth (small) / 200 mm dia x 150 mm depth (large)
CalibratedUniformly graded sand passing 600 micron and retained on 300 micron IS sieve
Oven-dried, free-flowing, bulk density pre-calibrated before each test series
CalibratedStandard 300 mm x 300 mm square tray (small) / 450 mm x 450 mm (large)
Central hole diameter matching calibrating container; tray sits flush on test surface
CalibratedVarious — precision electronic balance
20 kg capacity, least count 1 g (field); 5 kg capacity, least count 0.1 g (lab)
CalibratedVarious — hot air oven
Maintains 105-110 degrees C for moisture content determination
CalibratedBefore field testing, the bulk density of the calibrating sand is determined. The sand pouring cylinder is filled with clean, dry sand (passing 600 micron, retained on 300 micron IS sieve) and its mass recorded. Sand is poured into the calibrating container of known volume through the cylinder's conical funnel, and the mass of sand filling the container plus the cone is measured. The bulk density of the sand is calculated by dividing the net mass of sand in the container by the container volume. This calibration is repeated at least three times.
The compacted soil surface at the test location is cleaned and levelled to form a smooth, flat area larger than the metal tray. The metal tray is placed firmly on the prepared surface, and its position is fixed. The test location is selected per the project specification frequency — typically one test per 500 cubic metres of earthwork or per specified chainage interval.
A circular hole is excavated through the central opening of the metal tray to the full depth of the compacted layer (typically 100-150 mm). All excavated soil is carefully collected in a tray or polythene sheet, ensuring no material is lost. The hole sides are kept as smooth and vertical as possible. The total mass of the excavated soil is weighed to the nearest 1 g. This mass is the key measurement for computing field bulk density.
The sand pouring cylinder, filled with a pre-weighed quantity of calibrated sand, is placed over the test hole with the cone seated in the tray opening. The shutter valve is opened, allowing sand to flow freely and fill the excavated hole and the cone completely. The valve is closed and the cylinder is re-weighed. The mass of sand used to fill the hole is determined by subtracting the cone sand mass (from calibration) and the remaining sand mass in the cylinder. The hole volume equals the mass of sand filling the hole divided by the sand bulk density.
A representative sample of approximately 200-500 g is taken from the excavated soil for moisture content determination per IS 2720 Part 2. The sample is placed in a pre-weighed moisture content container, weighed, and oven-dried at 105-110 degrees C for 24 hours. After drying, it is re-weighed. For granular soils with low fines content, a rapid moisture meter may be used for preliminary results, but oven-drying remains the standard method for the final report.
The field bulk density is calculated as: Bulk Density = Mass of Excavated Soil / Volume of Hole. The dry density is then derived using: Dry Density = Bulk Density / (1 + w), where w is the water content as a decimal. The degree of compaction is determined by expressing the field dry density as a percentage of the Maximum Dry Density obtained from the Proctor test. Results are compared against the project specification (typically 95-97% for embankments, 97-100% for sub-base layers).
The NABL-accredited test report includes the calibrated sand bulk density, mass of excavated soil, volume of hole, field bulk density, moisture content, dry density, and degree of compaction. The report records test location coordinates, layer number, chainage, and the reference MDD/OMC values. Layers not meeting the required degree of compaction are flagged for remedial action — additional rolling and re-testing.
Our sand replacement test reports carry NABL accreditation (ISO/IEC 17025:2017), accepted by NHAI, state PWDs, DMRC, railways, and legal arbitration panels without additional verification.
We maintain a dedicated stock of uniformly graded calibrating sand (600-300 micron) whose bulk density is verified before every field deployment. Our sand pouring cylinders and calibrating containers are dimensionally checked and NABL-calibrated, eliminating a common source of testing error.
Our technicians are trained in the critical details that affect sand replacement accuracy — level tray seating, careful excavation without soil loss, vibration-free sand pouring, and correct cone sand deduction. These skills are developed through rigorous in-house training and regular proficiency checks.
We deploy field testing teams to construction sites across Punjab, Haryana, Himachal Pradesh, and Chandigarh within 24 hours of request. Multiple tests per site visit are standard, allowing contractors to get compaction clearance for several layers in a single engagement.
We pair sand replacement field density testing with laboratory MDD/OMC determination, grain size analysis, and CBR testing — providing a single-source solution for all earthwork quality control requirements.
The sand replacement method, governed by IS 2720 Part 28 (1974, reaffirmed 2015), determines the in-situ (field) dry density of compacted soil. A hole is excavated in the compacted layer, the excavated material is weighed and its moisture content determined, and the volume of the hole is then measured by filling it with calibrated standard sand of known bulk density. Dividing the dry weight of excavated soil by the volume of the hole gives the field dry density. The method is the IS-code-mandated procedure for verifying field compaction of sub-base, base, and embankment layers under MoRTH and IRC 36 specifications.
Use sand replacement for gravelly soils, granular sub-base (GSB), wet mix macadam (WMM), and any layer with particle sizes above 20 mm — these damage the core-cutter cutting edge and produce unreliable readings. Use core cutter (IS 2720 Part 29) for fine-grained cohesive soils — clays and silts — where the cutter can be hammered in cleanly without grain interference. The MoRTH specification calls for sand replacement on all granular layers and core cutter on cohesive sub-grade. For soils with a mix of fine and coarse fractions, sand replacement is the safer choice. See also our core cutter dry density service.
The MoRTH Specifications for Road and Bridge Works (5th Revision) require the following minimum frequency for field density tests: embankment and subgrade — one test per 1000 m² per layer; granular sub-base (GSB) — one test per 1000 m² per layer; wet mix macadam (WMM) base — one test per 500 m² per layer. For a 7 m wide, 1 km length of road, that translates to approximately 7 tests per layer for embankment/GSB and 14 tests per layer for WMM. IRC SP 11 and SP 16 may require additional tests where layer thickness or material changes. Acceptance is per IS 2720 Part 28 and the layer-specific MoRTH clause.
They work on the same principle. A hole is excavated in the compacted layer, the removed soil is weighed, and the volume of the hole is found by filling it with calibrated sand of known density — giving the field dry density and the degree of compaction. IS 2720 Part 28 uses a sand-pouring cylinder; the ASTM D1556 sand cone method uses a cone and jar. On site, either is often called the sand density test.
Coverage
Wherever your project is, there are two ways to work with NKMPV on Sand Replacement Method Test.
For field work, our engineers and instruments mobilise anywhere in India — highway corridors, bridges, plants and greenfield alignments included.
Distance is not a constraint for laboratory testing. Send samples to our Pinjore laboratory and receive the digital report on completion — the route most of our out-of-region clients use.
These are locations where we have completed projects — not the boundary of our service area. We mobilise across India on request. See full coverage & project locations →
Sand Replacement Method Test is carried out to IS 2720 Part 28, IS 2720 Part 2, IS 2720 Part 7 and IS 2720 Part 8, as listed in the Applicable Standards section of this page. Tell us the specification your project must comply with and the quotation will state the standard the work follows.
Our laboratory is at Pinjore, Haryana, within same-day reach of Chandigarh, Panchkula, Mohali, Ambala and the wider Tri-City. If you are further away, distance is not a constraint: our field team travels to site anywhere in India for on-site work, and for laboratory tests you can courier samples to the Pinjore lab and receive the report digitally. Clients across Punjab, Haryana, Himachal Pradesh, Delhi-NCR, Uttarakhand, Rajasthan, Uttar Pradesh, Jammu and Kashmir and Ladakh already work with us this way.
Yes. NKMPV operates pan-India. We have delivered projects across Chandigarh, Panchkula, Mohali, Ambala, Karnal, Kurukshetra, Yamunanagar, Hisar and beyond, and we mobilise to greenfield and remote corridors on request. The 18 locations listed on our site are the places we have already worked — not the limit of where we go.
Send us the project details — location, quantity, and the standard you need to comply with — and you get a written quotation, usually within one working day. Pricing depends on sample count, site access and mobilisation distance, so we quote per project rather than publishing a fixed rate. Call +91-82953-60108 or use the quote form; every quotation states the applicable IS/IRC standard.
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