Soil and Rock Testing

Dry Density of Soil by Sand Replacement Method

Field density measurement for gravelly and coarse-grained soils

IS 2720 Part 28 IS 2720 Part 2 IS 2720 Part 7
The sand replacement method determines the in-situ dry density of compacted soil by excavating a test hole and measuring its volume using calibrated clean dry sand. It is the preferred field density test for gravelly, coarse-grained, and mixed soils where the core cutter cannot be used.

What Is the Sand Replacement Method for Dry Density?

The sand replacement method works on a simple volumetric principle: a small hole is excavated in the compacted layer, the excavated soil is weighed, and the volume of the hole is measured by filling it with clean, dry sand of known bulk density from a sand pouring cylinder. With the mass and volume of the excavated soil known, the field bulk density is calculated directly. The moisture content of the excavated soil is determined separately, yielding the field dry density. Unlike the core cutter method — which requires driving a steel cylinder into the soil and is limited to fine-grained cohesive soils — the sand replacement method works on virtually any soil type, including gravelly fills, sandy soils, gravel-sand-clay mixtures, and stabilised layers containing coarse aggregate. This makes it indispensable for compaction control of granular sub-base (GSB), wet mix macadam (WMM), and earthwork fills containing kankar, moorum, or stone fragments. The field dry density obtained is compared against the Maximum Dry Density (MDD) from the laboratory Proctor test to calculate the degree of compaction. MoRTH specifications require 97-100% compaction for sub-base layers and 95-97% for embankments. NKMPV provides on-site sand replacement testing across 10 states including Punjab, Haryana, Himachal Pradesh, Delhi, and more with calibrated sand pouring cylinders and trained field crews. Paired with our CBR testing services, we deliver a complete earthwork quality assurance package for highway and infrastructure projects.

Test Parameters & Acceptance Criteria

The following parameters are determined during the sand replacement density test. The degree of compaction requirement varies by layer type — MoRTH, IRC, and state PWD specifications define the acceptance criteria for each project.

Parameter Value / Range Unit Standard
Bulk Density (Field) 1.70-2.40 g/cc IS 2720 Part 28 Cl. 5
Field Dry Density 1.50-2.20 g/cc IS 2720 Part 28 Cl. 5
In-Situ Moisture Content Recorded % IS 2720 Part 2
Degree of Compaction (Embankment) >= 95-97% of MDD % MoRTH 5th Rev. Cl. 305.2
Degree of Compaction (Sub-base) >= 97-100% of MDD % MoRTH 5th Rev. Cl. 401
Bulk Density of Calibrating Sand 1.40-1.60 (typical) g/cc IS 2720 Part 28 Cl. 4.2
Maximum Dry Density (Reference) From Proctor Test g/cc IS 2720 Part 7 / Part 8

Applicable Indian Standards

IS 2720 Part 28

Methods of Test for Soils — Determination of Dry Density of Soils In-Place by the Sand Replacement Method

IS 2720 Part 2

Methods of Test for Soils — Determination of Water Content

IS 2720 Part 7

Methods of Test for Soils — Determination of Water Content-Dry Density Relation Using Light Compaction

IS 2720 Part 8

Methods of Test for Soils — Determination of Water Content-Dry Density Relation Using Heavy Compaction

MoRTH 5th Revision

Specifications for Road and Bridge Works — Section 300 (Earthwork) & Section 400 (Sub-base & Base Courses)

Equipment Used

Sand Pouring Cylinder

Standard IS cylinder with conical funnel and shutter

3-litre capacity (for small holes) and 16.5-litre capacity (for large holes per IS 2720 Part 28)

Calibrated

Calibrating Container

Standard IS cylindrical container

100 mm internal dia x 150 mm depth (small) / 200 mm dia x 150 mm depth (large)

Calibrated

Clean Dry Sand (Calibrating Sand)

Uniformly graded sand passing 600 micron and retained on 300 micron IS sieve

Oven-dried, free-flowing, bulk density pre-calibrated before each test series

Calibrated

Metal Tray with Central Hole

Standard 300 mm x 300 mm square tray (small) / 450 mm x 450 mm (large)

Central hole diameter matching calibrating container; tray sits flush on test surface

Calibrated

Weighing Balance

Various — precision electronic balance

20 kg capacity, least count 1 g (field); 5 kg capacity, least count 0.1 g (lab)

Calibrated

Thermostatically Controlled Oven

Various — hot air oven

Maintains 105-110 degrees C for moisture content determination

Calibrated

Testing Process

1

Sand Bulk Density Calibration

30-45 minutes

Before field testing, the bulk density of the calibrating sand is determined. The sand pouring cylinder is filled with clean, dry sand (passing 600 micron, retained on 300 micron IS sieve) and its mass recorded. Sand is poured into the calibrating container of known volume through the cylinder's conical funnel, and the mass of sand filling the container plus the cone is measured. The bulk density of the sand is calculated by dividing the net mass of sand in the container by the container volume. This calibration is repeated at least three times.

2

Site Preparation & Tray Placement

10-15 minutes

The compacted soil surface at the test location is cleaned and levelled to form a smooth, flat area larger than the metal tray. The metal tray is placed firmly on the prepared surface, and its position is fixed. The test location is selected per the project specification frequency — typically one test per 500 cubic metres of earthwork or per specified chainage interval.

3

Excavation of Test Hole

15-20 minutes

A circular hole is excavated through the central opening of the metal tray to the full depth of the compacted layer (typically 100-150 mm). All excavated soil is carefully collected in a tray or polythene sheet, ensuring no material is lost. The hole sides are kept as smooth and vertical as possible. The total mass of the excavated soil is weighed to the nearest 1 g. This mass is the key measurement for computing field bulk density.

4

Hole Volume Measurement by Sand Filling

10-15 minutes

The sand pouring cylinder, filled with a pre-weighed quantity of calibrated sand, is placed over the test hole with the cone seated in the tray opening. The shutter valve is opened, allowing sand to flow freely and fill the excavated hole and the cone completely. The valve is closed and the cylinder is re-weighed. The mass of sand used to fill the hole is determined by subtracting the cone sand mass (from calibration) and the remaining sand mass in the cylinder. The hole volume equals the mass of sand filling the hole divided by the sand bulk density.

5

Moisture Content Determination

24 hours (oven drying)

A representative sample of approximately 200-500 g is taken from the excavated soil for moisture content determination per IS 2720 Part 2. The sample is placed in a pre-weighed moisture content container, weighed, and oven-dried at 105-110 degrees C for 24 hours. After drying, it is re-weighed. For granular soils with low fines content, a rapid moisture meter may be used for preliminary results, but oven-drying remains the standard method for the final report.

6

Dry Density & Degree of Compaction Calculation

30 minutes

The field bulk density is calculated as: Bulk Density = Mass of Excavated Soil / Volume of Hole. The dry density is then derived using: Dry Density = Bulk Density / (1 + w), where w is the water content as a decimal. The degree of compaction is determined by expressing the field dry density as a percentage of the Maximum Dry Density obtained from the Proctor test. Results are compared against the project specification (typically 95-97% for embankments, 97-100% for sub-base layers).

7

Reporting & Compliance Assessment

Same day or next day

The NABL-accredited test report includes the calibrated sand bulk density, mass of excavated soil, volume of hole, field bulk density, moisture content, dry density, and degree of compaction. The report records test location coordinates, layer number, chainage, and the reference MDD/OMC values. Layers not meeting the required degree of compaction are flagged for remedial action — additional rolling and re-testing.

Where This Test Is Used

The sand replacement method is essential wherever compacted fills contain gravel, coarse particles, or mixed-grain material that prevents the use of a core cutter. Highway construction projects use it extensively for compaction verification of granular sub-base (GSB), wet mix macadam (WMM), and gravel fill layers per MDD specifications. MoRTH and state PWD contracts mandate field density testing at prescribed intervals for every compacted layer. The method is equally valuable for dam and canal embankments built with moorum or gravel-clay mixtures. For CBR-designed pavements, confirming that the field density matches the laboratory CBR specimen density is critical. On sites with fine-grained cohesive soils free of gravel, the faster core cutter method may be preferred.
Granular sub-base (GSB) and wet mix macadam (WMM) compaction verification Highway embankment density checks for gravelly and mixed soils per MoRTH Dam and canal embankment compaction control with moorum or gravel fills Railway formation and ballast shoulder compaction per RDSO norms Airport taxiway and apron base course density assessment Industrial yard and container terminal granular fill compaction Soil-aggregate stabilised layer density verification Post-construction quality audit of earthwork layers

Detailed Information

Dry Density of Soil with Sand Replacement Method Test

1. Introduction

The determination of dry density plays a vital role in assessing the quality of soil compaction and is an essential aspect of geotechnical engineering. The dry density refers to the mass of soil per unit volume when the soil is void of moisture content, which is indicative of its compaction and stability. The Sand Replacement Method is one of the most commonly employed techniques for measuring the dry density of soil or aggregates in the field. It is particularly useful in field compaction tests, as it provides a simple, cost-effective, and accurate method of determining the in-place density of soil. This report aims to provide an in-depth explanation of the Sand Replacement Method, including the testing procedure, benefits, limitations, and applications, with specific references to the Indian Standards (IS Codes) that govern the method. Additionally, the importance of measuring dry density in construction and soil stability will be discussed.

2. Importance of Dry Density in Soil Testing

Dry density is a critical parameter that helps engineers assess the degree of compaction of a soil sample. The process of compaction is aimed at reducing the void spaces in the soil, which in turn increases its strength, stability, and ability to withstand applied loads. The key factors that depend on dry density include:
  • Strength: High dry density correlates with greater strength because the soil particles are packed more tightly together, reducing the chances of shear failure under stress.
  • Load-Bearing Capacity: Soils with higher dry density generally offer better resistance to loads, which is essential in foundation design and road construction.
  • Stability: Well-compacted soils resist movement and settlement over time, which is crucial for long-term stability in construction projects.
  • Water Permeability: The density of the soil directly affects its permeability. Lower dry density indicates higher void spaces, which may allow more water to percolate through the soil.
The dry density of soil is influenced by factors such as moisture content, type of soil, compaction effort, and the presence of air voids.

3. Sand Replacement Method Overview

The Sand Replacement Method is a simple yet effective field test for determining the in-place dry density of soils. This method involves replacing the soil in a test hole with a known volume of sand. The key to this method is determining the volume of sand required to fill the hole after it is excavated, which is then used to calculate the density of the original soil. The primary advantage of the sand replacement method is that it can be performed directly in the field, eliminating the need to transport soil samples to a laboratory. It also does not disturb the natural soil structure, making it ideal for situations where a true representation of the soil’s in-situ condition is required.

4. Relevant IS Codes

In India, the Indian Standards (IS Codes) provide the official guidelines for conducting various soil tests, including the Sand Replacement Method. The following IS code is relevant for the Sand Replacement Method:
  • IS 2720 (Part 28): 1974 – Methods of Test for Soils - Part 28: Determination of Dry Density of Soil in Place by the Sand Replacement Method
This standard outlines the testing procedure, necessary equipment, and calculation techniques for determining dry density in the field. It also ensures consistency and accuracy of results, which is crucial for quality control in construction and geotechnical engineering.

5. Apparatus and Equipment Required

The Sand Replacement Method requires specific tools and equipment for accurate execution. The apparatus involved includes the following:

5.1 Sand of Known Density

  • Clean, dry, and well-graded sandis used to fill the test hole. The sand must be free from moisture, organic matter, and other impurities that might influence the test result.
  • The density of the sandmust be determined beforehand, either through a laboratory test or by referring to standard values.

5.2 Calibrated Container (for Sand)

  • A calibrated container(usually a cylindrical metal box) is used to collect and measure the amount of sand required to fill the test hole. The volume of this container is known and is used to calculate the volume of the displaced sand.
  • The container should be carefully designed to avoid any gaps or irregularities that could affect the accuracy of the measurement.

5.3 Tamping Rod

  • A tamping rodis used for compacting the sand into the test hole to ensure no air pockets remain in the soil sample. The rod is usually made of steel or other durable material.

5.4 Balance

  • A sensitive balanceis required for weighing the sand before and after use, as well as to weigh the soil sample, ensuring precise results.

5.5 Other Tools

  • Measuring cylinderto measure the volume of sand.
  • Sieves(typically 2.36 mm sieve) to separate coarse particles from the sand.
  • Sprayeror water can to keep the sand dry during the test and prevent moisture contamination.

6. Testing Procedure

The Sand Replacement Method involves several steps to ensure accurate measurement of dry density. Below is a detailed explanation of the procedure:

6.1 Preparation

  1. Selection of Test Site: The test site should be representative of the overall site conditions. The hole should be dug in a location where soil properties are uniform and where compaction tests are necessary.
  2. Clean the Test Hole: Once the test hole is excavated, ensure that the hole’s walls and bottom are free of loose debris, roots, or other foreign materials that may interfere with the measurement.

6.2 Excavating the Hole

  1. Dig a Hole: A test hole is excavated to a depth of at least 10 cm or more, depending on the compaction depth expected. The hole should be large enough to ensure an accurate measurement of the displaced sand.
  2. Record the Dimensions: Measure the diameter and depth of the hole so that the volume of the hole can be accurately calculated later.

6.3 Filling the Hole with Sand

  1. Place the Calibrated Container: Position the calibrated container near the test hole.
  2. Pour Sand into the Hole: Carefully pour the sand into the hole, filling it completely. Ensure that no voids or gaps are left in the hole during this process.
  3. Compact the Sand: Use the tamping rod to compact the sand in layers, ensuring uniform packing to prevent any air pockets.
  4. Measure and Weigh Sand: After filling the hole with sand, the amount of sand used to fill the hole is measured by collecting the sand from the hole and weighing it.

6.4 Calculating Dry Density

  1. Determine the Volume of the Hole: Using the dimensions of the hole, calculate the volume of the test hole.
  2. Weigh the Soil Sample: The soil sample is weighed using a balance.
  3. Calculate the Dry Density: The dry density is calculated using the following formula:
Dry Density=Weight of Soil SampleVolume of the Hole×11−Moisture Content\text{Dry Density} = \frac{\text{Weight of Soil Sample}}{\text{Volume of the Hole}} \times \frac{1}{1 - \text{Moisture Content}}Dry Density=Volume of the HoleWeight of Soil Sample​×1−Moisture Content1​ Where:
  • The Weight of Soil Sampleis obtained by weighing the extracted soil sample.
  • The Volume of the Holeis calculated from the measurements of the test hole's dimensions.
  • Moisture Contentis the water content of the soil sample, if applicable.

6.5 Repetition of Test

  • To ensure accuracy and consistency, the Sand Replacement Method should be repeated at multiple locations across the test area. The results can then be averaged to determine the overall dry density of the soil.

7. Benefits of Sand Replacement Method

The Sand Replacement Method offers several advantages that make it an attractive choice for determining the dry density of soil in the field:

7.1 Non-Destructive

  • The test is non-destructive as it does not alter the in-situ soil structure or properties. This makes it ideal for field applications where soil must remain intact.

7.2 Simple and Quick

  • The procedure is relatively simple and does not require complex laboratory equipment. It can be performed quickly, making it useful for large-scale field compaction testing.

7.3 Low-Cost

  • The method is cost-effective since it requires only basic tools and minimal resources, and it does not involve transportation of soil samples to a laboratory.

7.4 Versatile

  • The Sand Replacement Method can be applied to a variety of soil types, including cohesive and cohesionless soils, as well as granular materials like sand and gravel.

8. Applications of Sand Replacement Method

The Sand Replacement Method is widely used in several areas of construction and geotechnical engineering:

8.1 Field Compaction Testing

  • In road construction, embankments, and foundation works, this method helps engineers determine whether the soil has been compacted to the desired dry density, which is essential for ensuring the stability and strength of the structure.

8.2 Soil and Aggregate Classification

  • The method is used to classify soils based on their in-situ density. It is important for soil characterization during site investigations and geotechnical surveys.

8.3 Quality Control in Construction

  • The Sand Replacement Method is employed to ensure that construction materials such as backfill soil or aggregates meet the required specifications for compaction and density. It helps to confirm that construction work adheres to design standards and regulatory guidelines.

8.4 Geotechnical Investigations

  • In geotechnical investigations, the dry density of soil provides crucial information about its load-bearing capacity and behavior under stress, which is essential for designing foundations and other structural elements.

9. Limitations of Sand Replacement Method

While the Sand Replacement Method is widely used and provides accurate results, there are certain limitations:

9.1 Difficulty in Deep Holes

  • The method becomes less effective when the test hole is deep, as it becomes increasingly difficult to accurately measure and tamp the sand in such conditions.

9.2 Sand Quality

  • The test relies heavily on the use of clean, dry, and well-graded sand. Variations in sand quality can impact the accuracy of results, as the density of the sand must be known and constant throughout the test.

9.3 Effect of Moisture Content

  • Moisture content in the soil can influence the test results. Wet soil may lead to inaccurate readings due to the presence of water in the void spaces.

10. Conclusion

The Sand Replacement Method is a widely used and reliable procedure for determining the in-situ dry density of soil or aggregate. It provides an accurate representation of the compaction achieved in the field and helps engineers assess the structural integrity of soil and other materials under construction. Since the method is simple, cost-effective, and does not disturb the natural soil structure, it is preferred for field testing in a variety of applications, from road construction and embankments to foundation works and geotechnical investigations. The ability to determine the dry density of the soil is crucial for a range of engineering properties, including strength, stability, permeability, and load-bearing capacity. These properties are essential in ensuring the long-term durability and safety of construction projects. Engineers can use the data obtained from this test to make informed decisions about soil suitability for various construction applications, ensuring that the ground will support the loads imposed by buildings, roads, and other infrastructure. The test procedure is based on Indian Standards (IS 2720 Part 28), which ensures consistency, accuracy, and reliability in the results. The method’s flexibility makes it suitable for different types of soils, whether cohesive or cohesionless, granular, or fine-grained, further enhancing its applicability in diverse geotechnical scenarios. Quality control during construction, particularly in soil compaction, is vital for ensuring that the materials meet the required specifications. By performing the Sand Replacement Method at various locations within a project area, engineers can confirm uniform compaction across the site, reducing the risk of foundation problems and other structural issues. However, the Sand Replacement Method does have limitations. Deep test holes can make it difficult to measure and compact the sand accurately. Additionally, moisture content in the soil sample can lead to variations in results, as the presence of water alters the soil's volume and density. To mitigate these issues, engineers should ensure that the soil is adequately dried and perform the test under controlled conditions to achieve reliable results. Furthermore, the test depends on the consistent quality of the sand used, which must be thoroughly evaluated to avoid discrepancies. Despite these limitations, the Sand Replacement Method remains a fundamental tool in geotechnical engineering. The method is particularly valuable for field applications, where it allows engineers to quickly assess soil compaction levels without the need for laboratory tests. It is a critical tool in ensuring that construction projects adhere to safety standards and meet the required engineering specifications. By adhering to the correct procedures outlined in the relevant IS codes, the Sand Replacement Method can help engineers make decisions that improve the overall performance and longevity of the structures they design and build. In conclusion, while there are some challenges in implementing the Sand Replacement Method, its overall benefits far outweigh the drawbacks. By incorporating it into quality control protocols during construction and geotechnical investigations, engineers can ensure that the soil or aggregates used in projects are adequately compacted and meet the necessary standards for structural stability. This simple yet effective method contributes significantly to the success and safety of civil engineering projects, ultimately enhancing the resilience of the built environment against the forces of nature and human use. Therefore, the Sand Replacement Method will continue to play a key role in ensuring the quality of soils and materials used in construction for years to come. Contect us for Dry Density of Soil with Sand Replacement Method Testas as per IS 2720 Part 28.

Why Choose NKMPV for Sand Replacement Density Testing?

NABL Accredited Results

Our sand replacement test reports carry NABL accreditation (ISO/IEC 17025:2017), accepted by NHAI, state PWDs, DMRC, railways, and legal arbitration panels without additional verification.

Pre-Calibrated Sand & Equipment

We maintain a dedicated stock of uniformly graded calibrating sand (600-300 micron) whose bulk density is verified before every field deployment. Our sand pouring cylinders and calibrating containers are dimensionally checked and NABL-calibrated, eliminating a common source of testing error.

Experienced Field Crews

Our technicians are trained in the critical details that affect sand replacement accuracy — level tray seating, careful excavation without soil loss, vibration-free sand pouring, and correct cone sand deduction. These skills are developed through rigorous in-house training and regular proficiency checks.

Rapid Site Mobilisation

We deploy field testing teams to construction sites across Punjab, Haryana, Himachal Pradesh, and Chandigarh within 24 hours of request. Multiple tests per site visit are standard, allowing contractors to get compaction clearance for several layers in a single engagement.

Complete Earthwork QC Package

We pair sand replacement field density testing with laboratory MDD/OMC determination, grain size analysis, and CBR testing — providing a single-source solution for all earthwork quality control requirements.

Frequently Asked Questions

The sand replacement method is governed by IS 2720 Part 28 (Methods of Test for Soils — Determination of Dry Density of Soils In-Place by the Sand Replacement Method). IS 2720 Part 2 is the companion standard for moisture content determination, and IS 2720 Part 7 or Part 8 provides the reference MDD from the Proctor compaction test.
The sand replacement method should be used when the soil contains gravel, kankar, stone fragments, or coarse particles larger than 5-6 mm — any material that prevents a core cutter from being driven smoothly. It is the standard method for granular sub-base (GSB), wet mix macadam (WMM), moorum fills, and any mixed soil. The core cutter method is faster but limited to fine-grained cohesive soils free of gravel.
The calibrating sand must be clean, dry, uniformly graded sand passing a 600 micron IS sieve and retained on a 300 micron IS sieve. The sand must be free from organic matter, oven-dried, and free-flowing. Its bulk density must be calibrated before every test series using the calibrating container. Poorly graded or damp sand introduces significant errors in hole volume measurement.
Per IS 2720 Part 28, the test hole is excavated through the central opening of the metal tray. For routine testing, the hole is approximately 100 mm in diameter and 100-150 mm deep (matching the compacted layer thickness). For coarse-grained soils with large particle sizes, a larger apparatus with a 200 mm diameter hole may be used to ensure the hole volume is representative of the material.
MoRTH Section 300 specifies one field density test per 500 cubic metres of compacted earthwork. For sub-base and base layers (Section 400), the frequency is typically one test per 250 cubic metres or per 100-metre length. State PWD and railway specifications may differ. NKMPV recommends a minimum of three tests per layer per work-front for statistical reliability.
The most common errors include: loss of excavated soil during hole digging (always use a collection tray), using uncalibrated or damp sand (recalibrate bulk density for each test series), vibrations during sand pouring (from nearby rolling or traffic, which increase sand density), and irregular hole shapes that trap air pockets. At NKMPV, our field teams follow strict SOPs to minimise these errors and ensure repeatable results.

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